STA-Series Makina Kufotokozera Kwamaukadaulo

80Ton & 110 Ton C maziko Single Point Servo Precision nkhonya Press

1 Zida zamtundu, dzina ndi kuchuluka kwake:

Zida zachitsanzo

Dzina

Kuchuluka

Zindikirani

ST-110

C chimango chimodzi chosakira mwatsatanetsatane

1

Makina opangira makina amasungidwa kutsogolo kwa atolankhani

2 Zofunikira zamagetsi ndi chilengedwe

   Voltage Mphamvu yamagetsi: 380V ± 10%, magawo atatu azingwe

   Kuthamanga kwa mpweya: kuthamanga 0.6 ~ 0.8mpa

   Kutentha kotentha: -10 ℃ ~ 50 ℃

   Chinyezi chogwira ntchito: ≤ 85%

3 Zida kukhazikitsa muyezo

   Kufotokozera: GB / T 10924-2009   Kulondola kwa mbali yowongoka makina osindikizira》

   Kufotokozera: GB / T5226.1-2002   Zida zonse zaukadaulo pamakina amafakitale ndi zida zamagetsi

   ⑶ GB5226.1—2002 《Makina azida zamagetsi zotetezera - gawo I zida zaluso kwambiri

   B JB / T1829-1997 《Zida zaluso zapa makina osindikizira

   ⑸ GB17120-1997, Safety ndi zikhalidwe luso kulipira makina

   ⑹ JB / T9964-1999 requirements Zofunikira paukadaulo wa makina owongoka osindikizira

   Gawo # .JB / T8609-1997     Kuwotcherera zinthu luso kulipira atolankhani

3.1 Zidazi zikugwirizana ndi kuyendera kwa Japan JIS level 1 mwatsatanetsatane:

Mwatsatanetsatane zinthu

Japan JIS 1 kalasi

Kutsetsereka - Mtengo Wololeka mozungulira Lower workbenchMamilimita

00 

 01

Kufanana - mtengo wololeza pakati pamunsi pansi pa chosunthira ndi benchi logwirira ntchitoMamilimita

 02

03 

Verticality of the slider up and down with the lower workbench surface - kololeka kovomerezekaMamilimita

 04

05 

Verticality - mtengo wololedwa wa dzenje lofa kuti lifike pansiMamilimita

 06

07 

Chilolezo chokwanira - mtengo wololezeka wamakina apamwamba ndi apansi ogwirira ntchitoMamilimita

 08

 09

4 Main zida magawo

Dzina

Chigawo

STA-80

STA-110

Mphamvu mwadzina

TON

80

110

Luso lothandizira

mamilimita

3.5

4

Kutalika kwaulendo woyenda

Kutulutsa Model

mamilimita

50/90/120

60/100/130

Ulendo wathunthu

150

180

Palibe sitiroko yonyamula pamphindi yoyenda

Makina olimbirana

SPM

120/90/80

100/80/70

Yofanana ndi sitiroko yathunthu

~ 70

~ 60

Kutalika kwakukulu kwa modulus

mamilimita

340

360

Kusintha kwa slider

mamilimita

80

80

Kukula kwa benchi yakumtunda (kumanzere ndi kumanja x isanachitike ndi pambuyo)

mamilimita

770x420-70

910-470-80

Kukula kwa benchi yotsika (kumanzere ndi kumanja x isanachitike ndi pambuyo)

mamilimita

1000x550x90

1150-600110

Mawu otsika

mamilimita

280

305

Makina oyendetsa galimoto a Servo

Nm

3700

4500

Kuthamanga kwa gwero la mpweya

makilogalamu / cm²

6

6

Mwatsatanetsatane kalasi

mulingo

Mulingo 1 waku Japan JIS

Mulingo 1 waku Japan JIS

5. Zofunikira zaumisiri

5.2.1 kapangidwe kazinthu zazikulu I

      (1) Yomangidwa modes 9 processing, mankhwala akhoza kusankha abwino kwambiri processing pamapindikira mbali processing, Kuti tikwaniritse bwino kwambiri komanso mwatsatanetsatane.

      (2) Poyerekeza ndi nkhonya chikhalidwe, dongosolo ndi losavuta, makina kufala dzuwa ndi mkulu, ndi mtengo yokonza ndi otsika

      (3) Malinga ndi mawonekedwe azinthu / zakuthupi, kuthamanga kwa nkhonya kumatha kuchepetsedwa pakuwongolera zinthu, kuti akwaniritse kuthamanga kwambiri kwa chinthucho. Pofuna kuchepetsa kugwedera, kuchepetsa phokoso la mitundu, kusintha kulondola kwa zinthu ndi kutalikitsa moyo wa ntchito ya akufa.

      (4) Malinga ndi zinthu zosiyanasiyana komanso mapiri osiyana, kukwapula kwa nkhonya kumatha kukhazikitsidwa mosasamala, komwe kumafupikitsa nthawi yopondaponda ndikusintha magwiridwe antchito.

Yomangidwa m'njira 9 zokonzera

10

5.2.2 mawonekedwe akulu 2

(1) Kuthamanga kwapamwamba kwanthawi yayitali kwazitsulo zakuwongolera, kulimba pamwamba pa hrc45,

Ubwino:bwino kwambiri kuvala kukana. (opanga ena alibe chithandizo chambiri chothanirana pafupipafupi)

(2) Kukula kwake kwa njanji yoyenda ndikutsata njanji ndikokwera ra0.4-ra0.8,

Ubwino:Mwandondomeko mkulu ndi avale otsika. (palibe kuzimitsa ndi kupera mankhwala kuchokera kwa opanga ena)

(3) The flatness wa Wopanda kalozera njanji ndi 0.01mm / m, ndi mwatsatanetsatane ndi mkulu.

Ubwino:zolondola zakonzedwa bwino kwambiri. (Opanga ena pamwambapa 0.03mm / m)

(4) Zida zathu zonse zoyendera mpweya ndi SMC Japan. (opanga ena nthawi zambiri amagwiritsa ntchito zinthu zapakhomo).

(5) Timakhala ndi mtundu wa American MAC wopangira mpweya wopopera mpweya, womwe umakhala ndi chidwi chambiri chothandizira kupopera mpweya.

(6) Crankshaft yopangidwa ndi 42crda ndiye yabwino kwambiri ku China

Ubwino:mphamvu ndi 30% kuposa ya 45 chitsulo, ndipo moyo wautali ndi wautali. (opanga ena amagwiritsa ntchito zitsulo 45)

(7) Manja amkuwa amapangidwa ndi zqsn10-1 (Tin Phosphorus Bronze) (yofanana ndi malaya amkuwa a Aida). Opanga ena amatengera bc6 (mkuwa wamphamvu kwambiri, yemwenso amadziwika kuti 663 mkuwa), uli ndi mphamvu zoposa 50% (kuthamanga kwapamwamba) kuposa mkuwa wamba, ndipo ndiwopirira komanso wolimba, Kutalika kwanthawi yayitali komanso moyo wautali.

(8) mapaipi athu onse ndi Φ 6, ndipo dera lamafuta ndilosalala komanso kosavuta kutsekedwa. (opanga ena nthawi zambiri amagwiritsa ntchito Φ 4)

(9) Mpando wa mpira umatengera aloyi wamkuwa waku Japan TM-3 (chimodzimodzi ndi Aida)         

Ubwino: kuthekera kwakuluma kumachepetsedwa kwambiri (opanga ambiri amaponyedwa ndi chitsulo).

 Impact Mphamvu zachilengedwe

          Izi sizikhala ndi zotsatirapo zachilengedwe ndipo sizitulutsa mpweya wowopsa.

 Kusamalira ndi kukhazikitsa

  ⑴ Kutumiza ndi kusunga zida:

      ① Zipangizazi zimagwiritsa ntchito njira zotsutsana ndi dzimbiri, zotsutsana ndi kugwedeza komanso zotsutsana ndi magwiridwe antchito, zomwe zimatha kutsimikizira mayendedwe ndi kusungidwa kwa 5 ° c ~ 45 ° c.

      ② Zipangizozo zikanyamulidwa ndikusungidwa, ziyenera kulipidwa. Zipangizo ndi kulongedza kwakunja sikuyenera kuwonetsedwa mwachindunji kumvula kapena madzi, ndipo kulongedza kwakunja sikuyenera kuwonongeka.

  ⑵ Kukweza zida:

         Mukakweza ndikutsitsa ndi kireni, pansi kapena mbali ya malonda sikuyenera kugwedezeka kapena kugwedezeka kwamphamvu.

  Kuyika:

         Chotsani ndikuyeretsa kanema wapulasitiki wokutidwa panja, chotsani pulagi, ndikuyika cholumikizira chitoliro cha PU1 ndi chitoliro cha PU, kutalika kwa chitoliro cha PU ndi pafupifupi 700mm.

5.2 Kapangidwe kazinthu zazikulu

  Parts Mawotchi mbali

       Chimango ndi welded ndi Q235B zakuthupi. Pambuyo pa kuwotcherera, kutentha kumachitika kuti muchepetse kupsinjika kwamkati mwazinthuzo. Malo oyendetsa njanji ya Fuselage okhala ndi ngodya ziwiri zamsewu wowongolera.  

  Type Mtundu wotumizira

      Zida zotumizira, crankshaft ndi ndodo yolumikizira zasonkhanitsidwa kumtunda kwa atolankhani. Njinga yayikulu imayikidwa kumbuyo koyesa kumbuyo kwa chimango, flywheel, clutch, ndi zina zambiri

      Kumbali yakumbuyo kwa chimango, flywheel yayesedwa kuti ifike poyenera kusanachitike.

      Gawo lamagalimoto limagwiritsa ntchito njira zowongoka kwa dzino, ndipo zida zake ndizopangidwa ndi zitsulo zamphamvu kwambiri za 42CrMo, ndipo chithandizo chofananira cha kutentha chimachitika.

      Youma otsika inertia zowalamulira / ananyema. Zowalamulira / ananyema dongosolo kulamulira ali ndi chipangizo nthenda kudziwika.

      Kutsata konsekonse kumapangidwa ndi zinthu zosagwiritsa ntchito tini-phosphorous bronze.

  ⑶ kutsetsereka

      Chotsatsira chimapangidwa ndi zinthu za HT250. Wotsogolera amatenga mbali ziwiri zamakona anayi,

      Pansi pazitsulo zomwe zili pamwamba ndi pamwamba pa tebulo zili ndi T-groove, yomwe imagwiritsidwa ntchito kukhazikitsa nkhungu. Kutalika kwazitsulo kosunthika kumasinthidwa ndi mota wamagetsi opitilira matani 80 (kuphatikiza).

      Muziona hayidiroliki basi zimamuchulukira chitetezo dongosolo.

  Dongosolo ⑷Lubrication

      Makinawa amafewetsedwa ndi batala wamagetsi komanso okhala ndi mafuta ochepa, motero amakhala otetezeka komanso odalirika. Chofanana ndicho: mpope wodyetsa batala.

  ⑸ Kusamala dongosolo chipangizo

      Landirani mtundu wamagetsi othamangitsira chipangizocho, Kuthamanga kwa mpweya kumatha kuwongoleredwa pamavuto oyendetsera mpweya.

  Gawo lamagetsi

      Zipangizo zamagetsi zimayang'aniridwa ndi PLC, zokhala ndi makina amagetsi amtundu wamunthu, ndikuwonetsedwa pazenera logwira lazotchuka.

      Zoyikidwa pagulu lalikulu la opareshoni, ntchito zotsatirazi zitha kukwaniritsidwa:

            Chithunzi chojambulira chikuwonetsa zilembo zaku China (kapena kusinthana pakati pa Chitchaina ndi Chingerezi), chosavuta kumva, ndikuwonetsa magawo osiyanasiyana azosindikiza, monga kuchuluka kwa zikwapu, ma CAM Angle, ndi zina zambiri khalani pazenera;

            ② Onetsani momwe atolankhani amagwirira ntchito, kuti ogwiritsa ntchito athe kugwiritsa ntchito atolankhani mosavutandipo ali ndi chiwonetsero chachikulu chazomwe zikuyenda ;

            ③ Kuwonetsa ntchito ndi kulephera kuwonetsa, kotero kuti ogwiritsa ntchito ndi osamalira mwachangu kuti athetse mavuto atolankhani, achepetsa nthawi yopumira;

            Input Kulowetsa / kutulutsa kwa PLC nthawi yeniyeni yowunikira ntchito;

            ⑤ Ikani mawonekedwe owerengera zinthu, omwe angawonetse kuchuluka kwa zinthuzo munthawi yeniyeni, ndikukhazikitsa chandamale cha zidutswa za ntchito.

            Press Makina oyang'anira magetsi amagwiritsa ntchito magetsi atatu, 380V, 50Hz.

            ⑦ Makina oyendetsa galimoto amakhala ndi matenthedwe ochulukirapo komanso chitetezo chotsutsana ndi zero kuthamanga.

            ⑧ Kuzindikira kwa ntchito iliyonse ya nkhonya kumakhala kofanana ndi chitetezo. Pulojekitiyi ili ndi batani lowonetsa cholakwika ndi batani lokonzanso kuti mumalize ntchito yokonzanso pambuyo pakutsimikizira kolakwika.

5.3 akafuna ntchito

  Makina osindikizira osanja, osakwatira, opitilira atatu. Njira yogwirira ntchito imasankhidwa ndi kusinthana ndikuwongolera pakatikati pa batani.

5.4 Njira zachitetezo

  Button batani loyimitsa mwadzidzidzi: pezani batani "emergency stop" pakagwiridwe ntchito kachilendo kwa atolankhani. Makinawa ali ndi mabatani atatu oyimitsa mwadzidzidzi.

Imodzi pagawo loyang'anira opareshoni, ina pamndandanda, imodzi patebulo la manja awiri; Dinani mabatani aliwonse oyimitsa mwadzidzidzi ndipo atolankhani ayimitsa pomwepo. Udindo wa batani loyimitsa mwadzidzidzi pamzerewu uli pafupifupi mita 1.2 kuchokera pansi, zomwe zimakwaniritsa zofunikira za ergonomics

  Button Chida chogwirira ntchito chazanja ziwiri: malire okhala ndi manja awiri kutsika ndi 0.2-0.5s;

  Protection Chitetezo chazonse: malo osungira amakhala ndi ma hydraulic system oteteza kwambiri kuti awonetsetse kuti atolankhani sangawononge atolankhani ndikufa chifukwa chodzaza kwambiri.

Zimamuchulukira pambuyo ponyamula komwe kumakhala kumapeto kwenikweni, kumangogwiritsa ntchito inchi, kubwerera kubwerera kumtunda wakufa kuti musinthe ndikukakamizidwa, kugwira ntchito.

6. Kukhazikitsa zida

6.1 Gawo lalikulu lazomangamanga

Nambala ya siriyo

Dzina Lachigawo

chitsanzo

Zipangizo, njira zochizira

1

Chimango Machine

Chidutswa choyambira

Zida Q235B

2

Malo ogwirira ntchito

Chidutswa choyambira

Zida Q235B

3

Crankshaft

Chidutswa choyambira

Zipangizo 42CrMo, kuzimitsidwa ndi kutentha Hs42 ± 20

4

nthumwi

Chidutswa choyambira

Zida HT-250

5

Kutsetsereka

Chidutswa choyambira

Zida HT-250

6

Cylinder

Chidutswa choyambira

Zipangizo 45

7

Zida za nyongolotsi

Chidutswa choyambira

Zida ZQSn10-1 Tin phosphor bronze

8

Nyongolotsi

Chidutswa choyambira

Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20

9

ulalo

Chidutswa choyambira

Zipangizo QT-500 Blunting chithandizo

10

Mutu wa Sawtooth

Chidutswa choyambira

Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20

11

Kuwongolera koyenda

Chidutswa choyambira

Zipangizo HT-250, Kutseketsa kwapamwamba kwambiri madigiri hrc45 pamwambapa

12

Mkuwa (wamanja wamkuwa)

Chidutswa choyambira

Zida ZQSn10-1 Tin phosphor bronze

6.2 Main wopanga / mtundu

Nunber

Dzina Lachigawo

Wopanga / mtundu

1

Main servo mota

Dengqi

2

Slider kusintha galimoto

SANMEN

3

PLC

Japan Omron

4

Cholumikizira cha AC

France Schneider

5

Kulandirana kwapakatikati

Japan Omron

6

Youma zowalamulira ananyema

 Italy OMPI

7

Kawiri vavu solenoid

USA ROSS

8

Matenthedwe kulandirana, cholumikizira wothandiza

France Schneider

9

batani lolamulira

France Schneider

10

Kusefera kwa mpweya

Japan SMC

11

Bambo bambo

Japan SMC

12

Anzanu kuchepetsa valavu

Japan SMC

13

Hayidiroliki zimamuchulukira mpope

Japan, Showa

14

Batani lamanja awiri

Japan Fuji

15

Pampu yamafuta yamagetsi

Japan IHI

16

Kubala kwakukulu

USA Nthawi / TWB

17

Anti-kugwedera phazi

Hengrun

18

mpweya lophimba

France Schneider

19

Pafupipafupi Converter

ZHENGXIAN

20

zenera logwira

Kunlun Tongtai

21

Zisindikizo

Taiwan SOG

22

Kukonzekereratu

Japan Omron

23

Kusintha kwamitundu yambiri

Siemens, Germany

24

Chipangizo chowombera mpweya

USA MAC

25

Kuwala kumawunikira

Puju anatsogolera

26

Maonekedwe olakwika omwe asungidwa

Kulumikizana kudzera mu PLC

27

Chipangizo choteteza zithunzi

Lalen chiyambi cha dzina loyamba

6.3 Chalk, mndandanda wazida zapadera

Dzina lachinthu

Mtundu wa katundu

Kuchuluka

Sankhula / muyezo

Zida zosamalira ndi bokosi lazida

Chalk

1 akonzedwa

   muyezo

6.4 Zida zapadera (pazosankha) mndandanda

Nambala

dzina

Mtundu

Sankhula / muyezo

1

2-njira tonnage

Japan Rikenji

Unsankhula

2

Chida chozindikira cholakwika

Japan Rikenji

Unsankhula

3

Chida chodziwitsa pansi chakufa

Japan Rikenji

Unsankhula

4

Rapid nkhungu kusintha chipangizo

Taiwan Fuwei

Unsankhula

5

Makina odyetsa

Taiwan TUOCHENG

Unsankhula

6

Die pedi (mpweya khushoni)

chodzipangira

Unsankhula

7

Kudyetsa gulu

chodzipangira

Unsankhula