Kufotokozera kwa STC-Series Machine technical

110 Ton C maziko Double Point Crank Precision Press

(Mawotchi Akudyetsa Shaft Amasungidwa Kumapeto Kumaso)

1 Zida zamtundu, dzina ndi kuchuluka kwake:

Zida zachitsanzo

Dzina

Kuchuluka

Zindikirani

STC-110

C chimango chimodzi chosakira mwatsatanetsatane

1

Makina opangira makina amasungidwa kutsogolo kwa atolankhani

2 Zofunikira zamagetsi ndi chilengedwe

   Voltage Mphamvu yamagetsi: 380V ± 10%, magawo atatu azingwe

   Kuthamanga kwa mpweya: kuthamanga 0.6 ~ 0.8mpa

   Kutentha kotentha: -10 ℃ ~ 50 ℃

   Chinyezi chogwira ntchito: ≤ 85%

3 Zida kukhazikitsa muyezo

   Kufotokozera: GB / T 10924-2009   Kulondola kwa mbali yowongoka makina osindikizira》

   Kufotokozera: GB / T5226.1-2002   Zida zonse zaukadaulo pamakina amafakitale ndi zida zamagetsi

   ⑶ GB5226.1—2002 《Makina azida zamagetsi zotetezera - gawo I zida zaluso kwambiri

   B JB / T1829-1997 《Zida zaluso zapa makina osindikizira

   ⑸ GB17120-1997, Safety ndi zikhalidwe luso kulipira makina

   ⑹ JB / T9964-1999 requirements Zofunikira paukadaulo wa makina owongoka osindikizira

   Gawo # .JB / T8609-1997     Kuwotcherera zinthu luso kulipira atolankhani

3.1 Zidazi zikugwirizana ndi kuyendera kwa Japan JIS level 1 mwatsatanetsatane:

Mwatsatanetsatane zinthu

Japan JIS 1 kalasi

Kutsetsereka - Mtengo Wololeka mozungulira Lower workbenchMamilimita

00 

 01

Kufanana - mtengo wololeza pakati pamunsi pansi pa chosunthira ndi benchi logwirira ntchitoMamilimita

 02

03 

Verticality of the slider up and down with the lower workbench surface - kololeka kovomerezekaMamilimita

 04

05 

Verticality - mtengo wololedwa wa dzenje lofa kuti lifike pansiMamilimita

 06

07 

Chilolezo chokwanira - mtengo wololezeka wamakina apamwamba ndi apansi ogwirira ntchitoMamilimita

 08

 09

4 Main zida magawo

Nambala

Katunduyo

Chigawo

STC-110 (V)

1

Mtundu wotumizira

——

Crankshaft,

2

Mtundu wa thupi

——

Kuphatikiza mbale yazitsulo

3

Mphamvu mwadzina

Kn / Ton

1100/110

4

Zithunzi zojambula pang'ono

---

Mfundo ziwiri ndi njira zisanu ndi chimodzi

5

Luso lothandizira

mamilimita

5

6

Kugwiritsa ntchito mfundo

mfundo

2

7

Kutalika kwaulendo woyenda

mamilimita

180

8

Kutalika kwakukulu kwa modulus

mamilimita

400

9

Kusintha kwa slider

mamilimita

100

10

Maulendo opitilira pamphindi

Nthawi / Min

35-65

11

Kukula kwa benchi yakumtunda (kumanzere ndi kumanja x isanachitike ndi pambuyo)

mamilimita

1400 x 500

12

Kukula kwa benchi yotsika (kumanzere ndi kumanja x isanachitike ndi pambuyo)

mamilimita

1800 x 650

13

Mphamvu yamagalimoto yayikulu + yosinthira pafupipafupi

kW × P.

11 x 4 + Pazosinthira pafupipafupi

14

Kuthamanga kwa gwero la mpweya

MPA

0.6

15

Mtundu wa atolankhani

mtundu

Oyera

16

Mwatsatanetsatane kalasi

Kalasi

Mulingo 1 waku Japan JIS

5. Zofunikira paukadaulo

5.1 Zapangidwe zazikulu ndi njira

(1) Kutseketsa kwapafupipafupi kowongolera koyenda, kuuma pamwamba pamadigiri a HRC45,

     Ubwino:avale kukana bwino. (palibe chithandizo chothanirana pafupipafupi mwa opanga ena)

(2) Slider guide njanji akatswiri akupera processing, pamwamba roughness pakati Ra0.4-Ra0.8 ,

     Ubwino:kukhala mwatsatanetsatane kwambiri, kuvala kwachepetsedwa kwambiri. (palibe kuzimitsa ndi kugaya kukonza kwa opanga ena)

(3) Slide njanji ndege 0.01mm / M, mwandondomeko kwambiri.

     Ubwino:zolondola zakonzedwa bwino kwambiri. (Opanga ena pamwambapa 0.03mm / M)

(4) Zida zonse zamagetsi zamagetsi ndi Japan SMC.

(5) Timagwiritsa ntchito valavu yamagetsi yamagetsi yaku America ya MAC, kukhudzika kwa ndege ndikotsika.

(6) Nkhani ya crankshaft ndi 42CrMo (Zomwezo monga AIDA).

     Ubwino:30% yamphamvu kuposa chitsulo 45, moyo wautali. (makamaka zitsulo 45 kuchokera kwa opanga ena)

(7) Manja amkuwa ndi zqsn10-1 (tin-phosphorous bronze), yofanana ndi malaya amkuwa a AIDA.

     Opanga ena amagwiritsa ntchito BC6 (colliers mkuwa amatchedwanso 663 mkuwa), womwe ndi 50% wamphamvu kuposa mkuwa wamba (kuthamanga kwapamwamba) komanso wolimba komanso wolimba. Kutalika kwachidziwikire komanso moyo wautali.

(8) Tonsefe tolipira ndi Φ 6, kuyenda kwamafuta, kupanikizana kosavuta. (mafakitale ena nthawi zambiri amagwiritsa ntchito Φ 4).

(9) Tiyi imapangidwa ndi mtundu wa Japan TM-3 sintered aloyi wamkuwa (zomwezo monga AIDA)

     Mwayi: mwayi woluma wakufa umachepa kwambiri (wopanga zonse ndi chitsulo).

 Impact Mphamvu zachilengedwe

  Izi sizikhala ndi zotsatirapo zachilengedwe ndipo sizitulutsa mpweya wowopsa.

 Kusamalira ndi kukhazikitsa

  Kutumiza ndi kusunga zida:

      ① Zipangizazi zimagwiritsa ntchito njira zotsutsana ndi dzimbiri, zotsutsana ndi kugwedeza komanso zotsutsana ndi magwiridwe antchito, zomwe zimatha kutsimikizira mayendedwe ndi kusungidwa kwa 5 ° c ~ 45 ° c.

      ② Zipangizozo zikanyamulidwa ndikusungidwa, ziyenera kulipidwa. Zipangizo ndi kulongedza kwakunja sikuyenera kuwonetsedwa mwachindunji kumvula kapena madzi, ndipo kulongedza kwakunja sikuyenera kuwonongeka.

  ⑵Kukweza zida:

 Mukakweza ndikutsitsa ndi kireni, pansi kapena mbali ya malonda sikuyenera kugwedezeka kapena kugwedezeka kwamphamvu.

  Kuyika:                                  

 Chotsani ndikuyeretsa kanema wapulasitiki wokutidwa panja, chotsani pulagi, ndikuyika cholumikizira chitoliro cha PU1 ndi chitoliro cha PU, kutalika kwa chitoliro cha PU ndi pafupifupi 700mm.

5.2 Kapangidwe kazinthu zazikulu

  Parts Mawotchi mbali

       Chimango ndi welded ndi Q235B zakuthupi. Pambuyo pa kuwotcherera, kutentha kumachitika kuti muchepetse kupsinjika kwamkati mwazinthuzo. Malo oyendetsa njanji ya Fuselage okhala ndi ngodya ziwiri zamsewu wowongolera.  

  Type Mtundu wotumizira

       Zida zotumizira, crankshaft ndi ndodo yolumikizira zasonkhanitsidwa kumtunda kwa atolankhani. Njinga yayikulu imayikidwa kumbuyo koyesa kumbuyo kwa chimango, flywheel, clutch, ndi zina zambiri

       Kumbali yakumbuyo kwa chimango, flywheel yayesedwa kuti ifike poyenera kusanachitike.

       Gawo lamagalimoto limagwiritsa ntchito njira zowongoka kwa dzino, ndipo zida zake ndizopangidwa ndi zitsulo zamphamvu kwambiri za 42CrMo, ndipo chithandizo chofananira cha kutentha chimachitika.

       Youma otsika inertia zowalamulira / ananyema. Zowalamulira / ananyema dongosolo kulamulira ali ndi chipangizo nthenda kudziwika.

       Kutsata konsekonse kumapangidwa ndi zinthu zosagwiritsa ntchito tini-phosphorous bronze.

  ⑶ kutsetsereka

       Chotsatsira chimapangidwa ndi zinthu za HT250. Wotsogolera amatenga mbali ziwiri zamakona anayi,

       Pansi pazitsulo zomwe zili pamwamba ndi pamwamba pa tebulo zili ndi T-groove, yomwe imagwiritsidwa ntchito kukhazikitsa nkhungu. Kutalika kwazitsulo kosunthika kumasinthidwa ndi mota wamagetsi opitilira matani 80 (kuphatikiza).

       Muziona hayidiroliki basi zimamuchulukira chitetezo dongosolo.

  Dongosolo ⑷Lubrication

       Makinawa amafewetsedwa ndi batala wamagetsi komanso okhala ndi mafuta ochepa, motero amakhala otetezeka komanso odalirika. Chofanana ndicho: mpope wodyetsa batala.

  ⑸ Kusamala dongosolo chipangizo

       Landirani mtundu wamagetsi othamangitsira chipangizocho, Kuthamanga kwa mpweya kumatha kuwongoleredwa pamavuto oyendetsera mpweya.

  Gawo lamagetsi

       Zipangizo zamagetsi zimayang'aniridwa ndi PLC, zokhala ndi makina amagetsi amtundu wamunthu, ndikuwonetsedwa pazenera logwira lazotchuka.

       Zoyikidwa pagulu lalikulu la opareshoni, ntchito zotsatirazi zitha kukwaniritsidwa:

              ① Chojambula chokhudza chiwonetsero chimawonetsa zilembo zaku China (kapena kusinthana pakati pa Chitchaina ndi Chingerezi), chosavuta kumva, ndikuwonetsa magawo osiyanasiyana atolankhani, monga kuchuluka kwa zikwapu, ma CAM Angle, ndi zina zambiri zitha kukhazikitsidwa kudzera pazenera;

              ② Onetsani momwe atolankhani amagwirira ntchito, kuti ogwiritsa ntchito athe kugwiritsa ntchito atolankhani mosavutandipo ali ndi chiwonetsero chachikulu chazomwe zikuyenda ;

              Information Kuwonetsa zambiri pakugwira ntchito ndi kulephera, kuti ogwiritsa ntchito ndi owasamalira athetse mavuto azofalitsa, kuchepetsa nthawi yopuma;

              Input Kulowetsa / kutulutsa kwa PLC nthawi yeniyeni yowunikira ntchito;

              ⑤ Ikani mawonekedwe owerengera zinthu, omwe angawonetse kuchuluka kwa zinthuzo munthawi yeniyeni, ndikukhazikitsa chandamale cha zidutswa za ntchito.

              Press Makina oyang'anira magetsi amagwiritsa ntchito magetsi atatu, 380V, 50Hz.

              ⑦ Makina oyendetsa galimoto amakhala ndi matenthedwe ochulukirapo komanso chitetezo chotsutsana ndi zero kuthamanga.

              ⑧ Kuzindikira kwa ntchito iliyonse ya nkhonya kumakhala kofanana ndi chitetezo. Pulojekitiyi ili ndi batani lowonetsa cholakwika ndi batani lokonzanso kuti mumalize ntchito yokonzanso pambuyo pakutsimikizira kolakwika.

5.3 akafuna ntchito

  Makina osindikizira osanja, osakwatira, opitilira atatu. Njira yogwirira ntchito imasankhidwa ndi kusinthana ndikuwongolera pakatikati pa batani.

5.4 Njira zachitetezo

  Button batani loyimitsa mwadzidzidzi: pezani batani "emergency stop" pakagwiridwe ntchito kachilendo kwa atolankhani. Makinawa ali ndi mabatani atatu oyimitsa mwadzidzidzi.

Imodzi pagawo loyang'anira opareshoni, ina pamndandanda, imodzi patebulo la manja awiri; Dinani mabatani aliwonse oyimitsa mwadzidzidzi ndipo atolankhani ayimitsa pomwepo. Udindo wa batani loyimitsa mwadzidzidzi pamzerewu uli pafupifupi mita 1.2 kuchokera pansi, zomwe zimakwaniritsa zofunikira za ergonomics

  Button Chida chogwirira ntchito chazanja ziwiri: malire okhala ndi manja awiri kutsika ndi 0.2-0.5s;

  Protection Chitetezo chazonse: malo osungira amakhala ndi ma hydraulic system oteteza kwambiri kuti awonetsetse kuti atolankhani sangawononge atolankhani ndikufa chifukwa chodzaza kwambiri.

Zimamuchulukira pambuyo ponyamula komwe kumakhala kumapeto kwenikweni, kumangogwiritsa ntchito inchi, kubwerera kubwerera kumtunda wakufa kuti musinthe ndikukakamizidwa, kugwira ntchito.

6. Kukhazikitsa zida

6.1 Gawo lalikulu lazomangamanga

Nambala ya siriyo

Dzina Lachigawo

chitsanzo

Zipangizo, njira zochizira

1

Chimango Machine

Chidutswa choyambira

Zida Q235B

2

Malo ogwirira ntchito

Chidutswa choyambira

Zida Q235B

3

Crankshaft

Chidutswa choyambira

Zipangizo 42CrMo, kuzimitsidwa ndi kutentha Hs42 ± 20

4

nthumwi

Chidutswa choyambira

Zida HT-250

5

Kutsetsereka

Chidutswa choyambira

Zida HT-250

6

Cylinder

Chidutswa choyambira

Zipangizo 45

7

Zida za nyongolotsi

Chidutswa choyambira

Zida ZQSn10-1 Tin phosphor bronze

8

Nyongolotsi

Chidutswa choyambira

Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20

9

ulalo

Chidutswa choyambira

Zipangizo QT-500 Blunting chithandizo

10

Mutu wa Sawtooth

Chidutswa choyambira

Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20

11

Kuwongolera koyenda

Chidutswa choyambira

Zipangizo HT-250, Kutseketsa kwapamwamba kwambiri madigiri hrc45 pamwambapa

12

Mkuwa (wamanja wamkuwa)

Chidutswa choyambira

Zida ZQSn10-1 Tin phosphor bronze

6.2 Main wopanga / mtundu

Nunber

Dzina Lachigawo

Wopanga / mtundu

1

Main galimoto

Nokia

2

Slider kusintha galimoto

SANMEN

3

PLC

Japan Omron

4

Cholumikizira cha AC

France Schneider

5

Kulandirana kwapakatikati

Japan Omron

6

Youma zowalamulira ananyema

 Italy OMPI

7

Kawiri vavu solenoid

USA ROSS

8

Matenthedwe kulandirana, cholumikizira wothandiza

France Schneider

9

batani lolamulira

France Schneider

10

Kusefera kwa mpweya

Japan SMC

11

Bambo bambo

Japan SMC

12

Anzanu kuchepetsa valavu

Japan SMC

13

Hayidiroliki zimamuchulukira mpope

Japan, Showa

14

Batani lamanja awiri

Japan Fuji

15

Pampu yamafuta yamagetsi

Japan IHI

16

Kubala kwakukulu

USA Nthawi / TWB

17

Anti-kugwedera phazi

Hengrun

18

mpweya lophimba

France Schneider

19

Pafupipafupi Converter

ZHENGXIAN

20

zenera logwira

Kunlun Tongtai

21

Zisindikizo

Taiwan SOG

22

Kukonzekereratu

Japan Omron

23

Kusintha kwamitundu yambiri

Siemens, Germany

24

Chipangizo chowombera mpweya

USA MAC

25

Kuwala kumawunikira

Puju anatsogolera

26

Maonekedwe olakwika omwe asungidwa

Kulumikizana kudzera mu PLC

27

Chipangizo choteteza zithunzi

Lalen chiyambi cha dzina loyamba

6.3 Chalk, mndandanda wazida zapadera

Nambala

dzina lachinthu

Mtundu wa katundu

Kuchuluka

Sankhula / muyezo

1

Zida zosamalira ndi bokosi lazida

Chalk

1 akonzedwa

   muyezo

6.4 Zida zapadera (pazosankha) mndandanda

Nambala

dzina

Mtundu

Sankhula / muyezo

1

2-njira tonnage

Japan Rikenji

Unsankhula

2

Chida chozindikira cholakwika

Japan Rikenji

Unsankhula

3

Chida chodziwitsa pansi chakufa

Japan Rikenji

Unsankhula

4

Rapid nkhungu kusintha chipangizo

Taiwan Fuwei

Unsankhula

5

Makina odyetsa

Taiwan TUOCHENG

Unsankhula

6

Die pedi (mpweya khushoni)

chodzipangira

Unsankhula

7

Kudyetsa gulu

chodzipangira

Unsankhula