110 Ton C maziko Double Point Crank Precision Press
(Mawotchi Akudyetsa Shaft Amasungidwa Kumapeto Kumaso)
1 Zida zamtundu, dzina ndi kuchuluka kwake:
Zida zachitsanzo |
Dzina |
Kuchuluka |
Zindikirani |
STC-110 |
C chimango chimodzi chosakira mwatsatanetsatane |
1 |
Makina opangira makina amasungidwa kutsogolo kwa atolankhani |
2 Zofunikira zamagetsi ndi chilengedwe
Voltage Mphamvu yamagetsi: 380V ± 10%, magawo atatu azingwe
Kuthamanga kwa mpweya: kuthamanga 0.6 ~ 0.8mpa
Kutentha kotentha: -10 ℃ ~ 50 ℃
Chinyezi chogwira ntchito: ≤ 85%
3 Zida kukhazikitsa muyezo
Kufotokozera: GB / T 10924-2009 《Kulondola kwa mbali yowongoka makina osindikizira》
Kufotokozera: GB / T5226.1-2002 《Zida zonse zaukadaulo pamakina amafakitale ndi zida zamagetsi》
⑶ GB5226.1—2002 《Makina azida zamagetsi zotetezera - gawo I zida zaluso kwambiri》
B JB / T1829-1997 《Zida zaluso zapa makina osindikizira》
⑸ GB17120-1997, Safety ndi zikhalidwe luso kulipira makina》
⑹ JB / T9964-1999 requirements Zofunikira paukadaulo wa makina owongoka osindikizira》
Gawo # .JB / T8609-1997 《Kuwotcherera zinthu luso kulipira atolankhani》
3.1 Zidazi zikugwirizana ndi kuyendera kwa Japan JIS level 1 mwatsatanetsatane:
4 Main zida magawo
Nambala |
Katunduyo |
Chigawo |
STC-110 (V) |
1 |
Mtundu wotumizira |
—— |
Crankshaft, |
2 |
Mtundu wa thupi |
—— |
Kuphatikiza mbale yazitsulo |
3 |
Mphamvu mwadzina |
Kn / Ton |
1100/110 |
4 |
Zithunzi zojambula pang'ono |
--- |
Mfundo ziwiri ndi njira zisanu ndi chimodzi |
5 |
Luso lothandizira |
mamilimita |
5 |
6 |
Kugwiritsa ntchito mfundo |
mfundo |
2 |
7 |
Kutalika kwaulendo woyenda |
mamilimita |
180 |
8 |
Kutalika kwakukulu kwa modulus |
mamilimita |
400 |
9 |
Kusintha kwa slider |
mamilimita |
100 |
10 |
Maulendo opitilira pamphindi |
Nthawi / Min |
35-65 |
11 |
Kukula kwa benchi yakumtunda (kumanzere ndi kumanja x isanachitike ndi pambuyo) |
mamilimita |
1400 x 500 |
12 |
Kukula kwa benchi yotsika (kumanzere ndi kumanja x isanachitike ndi pambuyo) |
mamilimita |
1800 x 650 |
13 |
Mphamvu yamagalimoto yayikulu + yosinthira pafupipafupi |
kW × P. |
11 x 4 + Pazosinthira pafupipafupi |
14 |
Kuthamanga kwa gwero la mpweya |
MPA |
0.6 |
15 |
Mtundu wa atolankhani |
mtundu |
Oyera |
16 |
Mwatsatanetsatane kalasi |
Kalasi |
Mulingo 1 waku Japan JIS |
5. Zofunikira paukadaulo
5.1 Zapangidwe zazikulu ndi njira
(1) Kutseketsa kwapafupipafupi kowongolera koyenda, kuuma pamwamba pamadigiri a HRC45,
Ubwino:avale kukana bwino. (palibe chithandizo chothanirana pafupipafupi mwa opanga ena)
(2) Slider guide njanji akatswiri akupera processing, pamwamba roughness pakati Ra0.4-Ra0.8 ,
Ubwino:kukhala mwatsatanetsatane kwambiri, kuvala kwachepetsedwa kwambiri. (palibe kuzimitsa ndi kugaya kukonza kwa opanga ena)
(3) Slide njanji ndege 0.01mm / M, mwandondomeko kwambiri.
Ubwino:zolondola zakonzedwa bwino kwambiri. (Opanga ena pamwambapa 0.03mm / M)
(4) Zida zonse zamagetsi zamagetsi ndi Japan SMC.
(5) Timagwiritsa ntchito valavu yamagetsi yamagetsi yaku America ya MAC, kukhudzika kwa ndege ndikotsika.
(6) Nkhani ya crankshaft ndi 42CrMo (Zomwezo monga AIDA).
Ubwino:30% yamphamvu kuposa chitsulo 45, moyo wautali. (makamaka zitsulo 45 kuchokera kwa opanga ena)
(7) Manja amkuwa ndi zqsn10-1 (tin-phosphorous bronze), yofanana ndi malaya amkuwa a AIDA.
Opanga ena amagwiritsa ntchito BC6 (colliers mkuwa amatchedwanso 663 mkuwa), womwe ndi 50% wamphamvu kuposa mkuwa wamba (kuthamanga kwapamwamba) komanso wolimba komanso wolimba. Kutalika kwachidziwikire komanso moyo wautali.
(8) Tonsefe tolipira ndi Φ 6, kuyenda kwamafuta, kupanikizana kosavuta. (mafakitale ena nthawi zambiri amagwiritsa ntchito Φ 4).
(9) Tiyi imapangidwa ndi mtundu wa Japan TM-3 sintered aloyi wamkuwa (zomwezo monga AIDA)
Mwayi: mwayi woluma wakufa umachepa kwambiri (wopanga zonse ndi chitsulo).
Impact Mphamvu zachilengedwe
Izi sizikhala ndi zotsatirapo zachilengedwe ndipo sizitulutsa mpweya wowopsa.
Kusamalira ndi kukhazikitsa
Kutumiza ndi kusunga zida:
① Zipangizazi zimagwiritsa ntchito njira zotsutsana ndi dzimbiri, zotsutsana ndi kugwedeza komanso zotsutsana ndi magwiridwe antchito, zomwe zimatha kutsimikizira mayendedwe ndi kusungidwa kwa 5 ° c ~ 45 ° c.
② Zipangizozo zikanyamulidwa ndikusungidwa, ziyenera kulipidwa. Zipangizo ndi kulongedza kwakunja sikuyenera kuwonetsedwa mwachindunji kumvula kapena madzi, ndipo kulongedza kwakunja sikuyenera kuwonongeka.
⑵Kukweza zida:
Mukakweza ndikutsitsa ndi kireni, pansi kapena mbali ya malonda sikuyenera kugwedezeka kapena kugwedezeka kwamphamvu.
Kuyika:
Chotsani ndikuyeretsa kanema wapulasitiki wokutidwa panja, chotsani pulagi, ndikuyika cholumikizira chitoliro cha PU1 ndi chitoliro cha PU, kutalika kwa chitoliro cha PU ndi pafupifupi 700mm.
5.2 Kapangidwe kazinthu zazikulu
Parts Mawotchi mbali
Chimango ndi welded ndi Q235B zakuthupi. Pambuyo pa kuwotcherera, kutentha kumachitika kuti muchepetse kupsinjika kwamkati mwazinthuzo. Malo oyendetsa njanji ya Fuselage okhala ndi ngodya ziwiri zamsewu wowongolera.
Type Mtundu wotumizira
Zida zotumizira, crankshaft ndi ndodo yolumikizira zasonkhanitsidwa kumtunda kwa atolankhani. Njinga yayikulu imayikidwa kumbuyo koyesa kumbuyo kwa chimango, flywheel, clutch, ndi zina zambiri
Kumbali yakumbuyo kwa chimango, flywheel yayesedwa kuti ifike poyenera kusanachitike.
Gawo lamagalimoto limagwiritsa ntchito njira zowongoka kwa dzino, ndipo zida zake ndizopangidwa ndi zitsulo zamphamvu kwambiri za 42CrMo, ndipo chithandizo chofananira cha kutentha chimachitika.
Youma otsika inertia zowalamulira / ananyema. Zowalamulira / ananyema dongosolo kulamulira ali ndi chipangizo nthenda kudziwika.
Kutsata konsekonse kumapangidwa ndi zinthu zosagwiritsa ntchito tini-phosphorous bronze.
⑶ kutsetsereka
Chotsatsira chimapangidwa ndi zinthu za HT250. Wotsogolera amatenga mbali ziwiri zamakona anayi,
Pansi pazitsulo zomwe zili pamwamba ndi pamwamba pa tebulo zili ndi T-groove, yomwe imagwiritsidwa ntchito kukhazikitsa nkhungu. Kutalika kwazitsulo kosunthika kumasinthidwa ndi mota wamagetsi opitilira matani 80 (kuphatikiza).
Muziona hayidiroliki basi zimamuchulukira chitetezo dongosolo.
Dongosolo ⑷Lubrication
Makinawa amafewetsedwa ndi batala wamagetsi komanso okhala ndi mafuta ochepa, motero amakhala otetezeka komanso odalirika. Chofanana ndicho: mpope wodyetsa batala.
⑸ Kusamala dongosolo chipangizo
Landirani mtundu wamagetsi othamangitsira chipangizocho, Kuthamanga kwa mpweya kumatha kuwongoleredwa pamavuto oyendetsera mpweya.
Gawo lamagetsi
Zipangizo zamagetsi zimayang'aniridwa ndi PLC, zokhala ndi makina amagetsi amtundu wamunthu, ndikuwonetsedwa pazenera logwira lazotchuka.
Zoyikidwa pagulu lalikulu la opareshoni, ntchito zotsatirazi zitha kukwaniritsidwa:
① Chojambula chokhudza chiwonetsero chimawonetsa zilembo zaku China (kapena kusinthana pakati pa Chitchaina ndi Chingerezi), chosavuta kumva, ndikuwonetsa magawo osiyanasiyana atolankhani, monga kuchuluka kwa zikwapu, ma CAM Angle, ndi zina zambiri zitha kukhazikitsidwa kudzera pazenera;
② Onetsani momwe atolankhani amagwirira ntchito, kuti ogwiritsa ntchito athe kugwiritsa ntchito atolankhani mosavuta,ndipo ali ndi chiwonetsero chachikulu chazomwe zikuyenda ;
Information Kuwonetsa zambiri pakugwira ntchito ndi kulephera, kuti ogwiritsa ntchito ndi owasamalira athetse mavuto azofalitsa, kuchepetsa nthawi yopuma;
Input Kulowetsa / kutulutsa kwa PLC nthawi yeniyeni yowunikira ntchito;
⑤ Ikani mawonekedwe owerengera zinthu, omwe angawonetse kuchuluka kwa zinthuzo munthawi yeniyeni, ndikukhazikitsa chandamale cha zidutswa za ntchito.
Press Makina oyang'anira magetsi amagwiritsa ntchito magetsi atatu, 380V, 50Hz.
⑦ Makina oyendetsa galimoto amakhala ndi matenthedwe ochulukirapo komanso chitetezo chotsutsana ndi zero kuthamanga.
⑧ Kuzindikira kwa ntchito iliyonse ya nkhonya kumakhala kofanana ndi chitetezo. Pulojekitiyi ili ndi batani lowonetsa cholakwika ndi batani lokonzanso kuti mumalize ntchito yokonzanso pambuyo pakutsimikizira kolakwika.
5.3 akafuna ntchito
Makina osindikizira osanja, osakwatira, opitilira atatu. Njira yogwirira ntchito imasankhidwa ndi kusinthana ndikuwongolera pakatikati pa batani.
5.4 Njira zachitetezo
Button batani loyimitsa mwadzidzidzi: pezani batani "emergency stop" pakagwiridwe ntchito kachilendo kwa atolankhani. Makinawa ali ndi mabatani atatu oyimitsa mwadzidzidzi.
Imodzi pagawo loyang'anira opareshoni, ina pamndandanda, imodzi patebulo la manja awiri; Dinani mabatani aliwonse oyimitsa mwadzidzidzi ndipo atolankhani ayimitsa pomwepo. Udindo wa batani loyimitsa mwadzidzidzi pamzerewu uli pafupifupi mita 1.2 kuchokera pansi, zomwe zimakwaniritsa zofunikira za ergonomics;
Button Chida chogwirira ntchito chazanja ziwiri: malire okhala ndi manja awiri kutsika ndi 0.2-0.5s;
Protection Chitetezo chazonse: malo osungira amakhala ndi ma hydraulic system oteteza kwambiri kuti awonetsetse kuti atolankhani sangawononge atolankhani ndikufa chifukwa chodzaza kwambiri.
Zimamuchulukira pambuyo ponyamula komwe kumakhala kumapeto kwenikweni, kumangogwiritsa ntchito inchi, kubwerera kubwerera kumtunda wakufa kuti musinthe ndikukakamizidwa, kugwira ntchito.
6. Kukhazikitsa zida
6.1 Gawo lalikulu lazomangamanga
Nambala ya siriyo |
Dzina Lachigawo |
chitsanzo |
Zipangizo, njira zochizira |
1 |
Chimango Machine |
Chidutswa choyambira |
Zida Q235B |
2 |
Malo ogwirira ntchito |
Chidutswa choyambira |
Zida Q235B |
3 |
Crankshaft |
Chidutswa choyambira |
Zipangizo 42CrMo, kuzimitsidwa ndi kutentha Hs42 ± 20 |
4 |
nthumwi |
Chidutswa choyambira |
Zida HT-250 |
5 |
Kutsetsereka |
Chidutswa choyambira |
Zida HT-250 |
6 |
Cylinder |
Chidutswa choyambira |
Zipangizo 45 |
7 |
Zida za nyongolotsi |
Chidutswa choyambira |
Zida ZQSn10-1 Tin phosphor bronze |
8 |
Nyongolotsi |
Chidutswa choyambira |
Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20 |
9 |
ulalo |
Chidutswa choyambira |
Zipangizo QT-500 Blunting chithandizo |
10 |
Mutu wa Sawtooth |
Chidutswa choyambira |
Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 20 |
11 |
Kuwongolera koyenda |
Chidutswa choyambira |
Zipangizo HT-250, Kutseketsa kwapamwamba kwambiri madigiri hrc45 pamwambapa |
12 |
Mkuwa (wamanja wamkuwa) |
Chidutswa choyambira |
Zida ZQSn10-1 Tin phosphor bronze |
6.2 Main wopanga / mtundu
Nunber |
Dzina Lachigawo |
Wopanga / mtundu |
1 |
Main galimoto |
Nokia |
2 |
Slider kusintha galimoto |
SANMEN |
3 |
PLC |
Japan Omron |
4 |
Cholumikizira cha AC |
France Schneider |
5 |
Kulandirana kwapakatikati |
Japan Omron |
6 |
Youma zowalamulira ananyema |
Italy OMPI |
7 |
Kawiri vavu solenoid |
USA ROSS |
8 |
Matenthedwe kulandirana, cholumikizira wothandiza |
France Schneider |
9 |
batani lolamulira |
France Schneider |
10 |
Kusefera kwa mpweya |
Japan SMC |
11 |
Bambo bambo |
Japan SMC |
12 |
Anzanu kuchepetsa valavu |
Japan SMC |
13 |
Hayidiroliki zimamuchulukira mpope |
Japan, Showa |
14 |
Batani lamanja awiri |
Japan Fuji |
15 |
Pampu yamafuta yamagetsi |
Japan IHI |
16 |
Kubala kwakukulu |
USA Nthawi / TWB |
17 |
Anti-kugwedera phazi |
Hengrun |
18 |
mpweya lophimba |
France Schneider |
19 |
Pafupipafupi Converter |
ZHENGXIAN |
20 |
zenera logwira |
Kunlun Tongtai |
21 |
Zisindikizo |
Taiwan SOG |
22 |
Kukonzekereratu |
Japan Omron |
23 |
Kusintha kwamitundu yambiri |
Siemens, Germany |
24 |
Chipangizo chowombera mpweya |
USA MAC |
25 |
Kuwala kumawunikira |
Puju anatsogolera |
26 |
Maonekedwe olakwika omwe asungidwa |
Kulumikizana kudzera mu PLC |
27 |
Chipangizo choteteza zithunzi |
Lalen chiyambi cha dzina loyamba |
6.3 Chalk, mndandanda wazida zapadera
Nambala |
dzina lachinthu |
Mtundu wa katundu |
Kuchuluka |
Sankhula / muyezo |
1 |
Zida zosamalira ndi bokosi lazida |
Chalk |
1 akonzedwa |
muyezo |
6.4 Zida zapadera (pazosankha) mndandanda
Nambala |
dzina |
Mtundu |
Sankhula / muyezo |
1 |
2-njira tonnage |
Japan Rikenji |
Unsankhula |
2 |
Chida chozindikira cholakwika |
Japan Rikenji |
Unsankhula |
3 |
Chida chodziwitsa pansi chakufa |
Japan Rikenji |
Unsankhula |
4 |
Rapid nkhungu kusintha chipangizo |
Taiwan Fuwei |
Unsankhula |
5 |
Makina odyetsa |
Taiwan TUOCHENG |
Unsankhula |
6 |
Die pedi (mpweya khushoni) |
chodzipangira |
Unsankhula |
7 |
Kudyetsa gulu |
chodzipangira |
Unsankhula |