Makina Osiyanasiyana Awiri Osiyanasiyana a 600 Ton Owonongeka

1 Zida zamtundu, dzina ndi kuchuluka kwake:

Zida zachitsanzo	Dzina	Kuchuluka	Zindikirani
STE-600	Zamgululimolunjika mbali kawiri makina osindikizira olunjika	1	Kuunikira kwa nkhungu + pafupipafupi kutembenuka + kwamafuta opyapyala oyenda ndi mafuta + ophatikizira onyowa

2 Zofunikira zamagetsi ndi chilengedwe

Voltage Mphamvu yamagetsi: 380V ± 10%, magawo atatu azingwe

Kuthamanga kwa mpweya: kuthamanga 0.6 ~ 0.8mpa

Kutentha kotentha: -10 ℃ ~ 50 ℃

Chinyezi chogwira ntchito: ≤ 85%

3 Zida kukhazikitsa muyezo

Kufotokozera: GB / T 10924-2009 《Kulondola kwa mbali yowongoka makina osindikizira》

Kufotokozera: GB / T5226.1-2002 《Zida zonse zaukadaulo pamakina amafakitale ndi zida zamagetsi》

⑶ GB5226.1—2002 《Makina azida zamagetsi zotetezera - gawo I zida zaluso kwambiri》

B JB / T1829-1997 《Zida zaluso zapa makina osindikizira》

⑸ GB17120-1997, Safety ndi zikhalidwe luso kulipira makina》

⑹ JB / T9964-1999 requirements Zofunikira paukadaulo wa makina owongoka osindikizira》

Gawo # .JB / T8609-1997 《Kuwotcherera zinthu luso kulipira atolankhani》

3.1 Zidazi zikugwirizana ndi kuyendera kwa Japan JIS level 1 mwatsatanetsatane:

Mwatsatanetsatane zinthu	Japan JIS 1 kalasi
Kutsetsereka - Mtengo Wololeka mozungulira Lower workbenchMamilimita

Kufanana - mtengo wololeza pakati pamunsi pansi pa chosunthira ndi benchi logwirira ntchitoMamilimita

Verticality of the slider up and down with the lower workbench surface - kololeka kovomerezekaMamilimita

Verticality - mtengo wololedwa wa dzenje lofa kuti lifike pansiMamilimita

Chilolezo chokwanira - mtengo wololezeka wamakina apamwamba ndi apansi ogwirira ntchitoMamilimita

4 Main zida magawo

Nambala	Katunduyo	Chigawo	STE-600
1	Mtundu wotumizira	——	Crankshaft,
2	Mtundu wa thupi	——	Kuphatikiza mbale yazitsulo
3	Mphamvu mwadzina	Kn / Ton	6000/600
4	Zithunzi zojambula pang'ono	---	Mfundo ziwiri ndi njira zisanu ndi chimodzi
5	Luso lothandizira	mamilimita	9
6	Kugwiritsa ntchito mfundo	mfundo	2
7	Kutalika kwaulendo woyenda	mamilimita	300
8	Kutalika kwakukulu kwa modulus	mamilimita	600
9	Kusintha kwa slider	mamilimita	150
10	Maulendo opitilira pamphindi	Nthawi / Min	20-40
11	Kukula kwa benchi yakumtunda (kumanzere ndi kumanja x isanachitike ndi pambuyo)	mamilimita	2800 × 1200
12	Kukula kwa benchi yotsika (kumanzere ndi kumanja x isanachitike ndi pambuyo)	mamilimita	3000 x 1200
13	Kutsegula mbali	mamilimita	900
14	Mphamvu yamagalimoto yayikulu + yosinthira pafupipafupi	kW × P.	55 x 4 + Pazosinthira pafupipafupi
15	Kuthamanga kwa gwero la mpweya	MPA	0.6
16	Mtundu wa atolankhani	mtundu	Oyera
17	Mwatsatanetsatane kalasi	Kalasi	Mulingo 1 waku Japan JIS

5. Zofunikira zaumisiri

5.1 Zapangidwe zazikulu ndi njira

(1) Kuthamanga kwapamwamba kwanthawi yayitali kwazitsulo zakuwongolera, kulimba pamwamba pa hrc45,

Ubwino:bwino kwambiri kuvala kukana. (opanga ena alibe chithandizo chambiri chothanirana pafupipafupi)

(2) Kukula kwake kwa njanji yoyenda ndikutsata njanji ndikokwera ra0.4-ra0.8,

Ubwino:Mwandondomeko mkulu ndi avale otsika. (palibe kuzimitsa ndi kupera mankhwala kuchokera kwa opanga ena)

(3) The flatness wa Wopanda kalozera njanji ndi 0.01mm / m, ndi mwatsatanetsatane ndi mkulu.

Ubwino:zolondola zakonzedwa bwino kwambiri. (Opanga ena pamwambapa 0.03mm / m)

(4) Zida zathu zonse zoyendera mpweya ndi SMC Japan. (opanga ena nthawi zambiri amagwiritsa ntchito zinthu zapakhomo).

(5) Timakhala ndi mtundu wa American MAC wopangira mpweya wopopera mpweya, womwe umakhala ndi chidwi chambiri chothandizira kupopera mpweya.

(6) Crankshaft yopangidwa ndi 42crda ndiye yabwino kwambiri ku China

Ubwino:mphamvu ndi 30% kuposa ya 45 chitsulo, ndipo moyo wautali ndi wautali. (opanga ena amagwiritsa ntchito zitsulo 45)

(7) Manja amkuwa amapangidwa ndi zqsn10-1 (Tin Phosphorus Bronze) (yofanana ndi malaya amkuwa a Aida). Opanga ena amatengera bc6 (mkuwa wamphamvu kwambiri, yemwenso amadziwika kuti 663 mkuwa), uli ndi mphamvu zoposa 50% (kuthamanga kwapamwamba) kuposa mkuwa wamba, ndipo ndiwopirira komanso wolimba, Kutalika kwanthawi yayitali komanso moyo wautali.

(8) mapaipi athu onse ndi Φ 6, ndipo dera lamafuta ndilosalala komanso kosavuta kutsekedwa. (opanga ena nthawi zambiri amagwiritsa ntchito Φ 4)

(9) Mpando wa mpira umatengera aloyi wamkuwa waku Japan TM-3 (chimodzimodzi ndi Aida)

Ubwino: kuthekera kwakuluma kumachepetsedwa kwambiri (opanga ambiri amaponyedwa ndi chitsulo).

Impact Mphamvu zachilengedwe

Izi sizikhala ndi zotsatirapo zachilengedwe ndipo sizitulutsa mpweya wowopsa.

Kusamalira ndi kukhazikitsa

⑴ Kutumiza ndi kusunga zida:

① Zipangizazi zimagwiritsa ntchito njira zotsutsana ndi dzimbiri, zotsutsana ndi kugwedeza komanso zotsutsana ndi magwiridwe antchito, zomwe zimatha kutsimikizira mayendedwe ndi kusungidwa kwa 5 ° c ~ 45 ° c.

② Zipangizozo zikanyamulidwa ndikusungidwa, ziyenera kulipidwa. Zipangizo ndi kulongedza kwakunja sikuyenera kuwonetsedwa mwachindunji kumvula kapena madzi, ndipo kulongedza kwakunja sikuyenera kuwonongeka.

⑵ Kukweza zida:

Mukakweza ndikutsitsa ndi kireni, pansi kapena mbali ya malonda sikuyenera kugwedezeka kapena kugwedezeka kwamphamvu.

Kuyika:

Chotsani ndikuyeretsa kanema wapulasitiki wokutidwa panja, chotsani pulagi, ndikuyika cholumikizira chitoliro cha PU1 ndi chitoliro cha PU, kutalika kwa chitoliro cha PU ndi pafupifupi 700mm.

5.2 Kapangidwe kazinthu zazikulu

Parts Mawotchi mbali

Chimango ndi welded ndi Q235B zakuthupi. Pambuyo pa kuwotcherera, kutentha kumachitika kuti muchepetse kupsinjika kwamkati mwazinthuzo. Malo oyendetsa njanji ya Fuselage okhala ndi ngodya ziwiri zamsewu wowongolera.

Type Mtundu wotumizira

Zida zotumizira, crankshaft ndi ndodo yolumikizira zasonkhanitsidwa kumtunda kwa atolankhani. Njinga yayikulu imayikidwa kumbuyo koyesa kumbuyo kwa chimango, flywheel, clutch, ndi zina zambiri

Kumbali yakumbuyo kwa chimango, flywheel yayesedwa kuti ifike poyenera kusanachitike.

Gawo lamagalimoto limagwiritsa ntchito njira zowongoka kwa dzino, ndipo zida zake ndizopangidwa ndi zitsulo zamphamvu kwambiri za 42CrMo, ndipo chithandizo chofananira cha kutentha chimachitika.

Youma otsika inertia zowalamulira / ananyema. Zowalamulira / ananyema dongosolo kulamulira ali ndi chipangizo nthenda kudziwika.

Kutsata konsekonse kumapangidwa ndi zinthu zosagwiritsa ntchito tini-phosphorous bronze.

⑶ kutsetsereka

Chotsatsira chimapangidwa ndi zinthu za HT250. Wotsogolera amatenga mbali ziwiri zamakona anayi,

Pansi pazitsulo zomwe zili pamwamba ndi pamwamba pa tebulo zili ndi T-groove, yomwe imagwiritsidwa ntchito kukhazikitsa nkhungu. Kutalika kwazitsulo kosunthika kumasinthidwa ndi mota wamagetsi opitilira matani 80 (kuphatikiza).

Muziona hayidiroliki basi zimamuchulukira chitetezo dongosolo.

Dongosolo ⑷Lubrication

Makinawa amafewetsedwa ndi batala wamagetsi komanso okhala ndi mafuta ochepa, motero amakhala otetezeka komanso odalirika. Chofanana ndicho: mpope wodyetsa batala.

⑸ Kusamala dongosolo chipangizo

Landirani mtundu wamagetsi othamangitsira chipangizocho, Kuthamanga kwa mpweya kumatha kuwongoleredwa pamavuto oyendetsera mpweya.

Gawo lamagetsi

Zipangizo zamagetsi zimayang'aniridwa ndi PLC, zokhala ndi makina amagetsi amtundu wamunthu, ndikuwonetsedwa pazenera logwira lazotchuka.

Zoyikidwa pagulu lalikulu la opareshoni, ntchito zotsatirazi zitha kukwaniritsidwa:

Chithunzi chojambulira chikuwonetsa zilembo zaku China (kapena kusinthana pakati pa Chitchaina ndi Chingerezi), chosavuta kumva, ndikuwonetsa magawo osiyanasiyana azosindikiza, monga kuchuluka kwa zikwapu, ma CAM Angle, ndi zina zambiri khalani pazenera;

② Onetsani momwe atolankhani amagwirira ntchito, kuti ogwiritsa ntchito athe kugwiritsa ntchito atolankhani mosavuta，ndipo ali ndi chiwonetsero chachikulu chazomwe zikuyenda ；

③ Kuwonetsa ntchito ndi kulephera kuwonetsa, kotero kuti ogwiritsa ntchito ndi osamalira mwachangu kuti athetse mavuto atolankhani, achepetsa nthawi yopumira;

Input Kulowetsa / kutulutsa kwa PLC nthawi yeniyeni yowunikira ntchito;

⑤ Ikani mawonekedwe owerengera zinthu, omwe angawonetse kuchuluka kwa zinthuzo munthawi yeniyeni, ndikukhazikitsa chandamale cha zidutswa za ntchito.

Press Makina oyang'anira magetsi amagwiritsa ntchito magetsi atatu, 380V, 50Hz.

⑦ Makina oyendetsa galimoto amakhala ndi matenthedwe ochulukirapo komanso chitetezo chotsutsana ndi zero kuthamanga.

⑧ Kuzindikira kwa ntchito iliyonse ya nkhonya kumakhala kofanana ndi chitetezo. Pulojekitiyi ili ndi batani lowonetsa cholakwika ndi batani lokonzanso kuti mumalize ntchito yokonzanso pambuyo pakutsimikizira kolakwika.

5.3 akafuna ntchito

Makina osindikizira osanja, osakwatira, opitilira atatu. Njira yogwirira ntchito imasankhidwa ndi kusinthana ndikuwongolera pakatikati pa batani.

5.4 Njira zachitetezo

Button batani loyimitsa mwadzidzidzi: pezani batani "emergency stop" pakagwiridwe ntchito kachilendo kwa atolankhani. Makinawa ali ndi mabatani atatu oyimitsa mwadzidzidzi.

Imodzi pagawo loyang'anira opareshoni, ina pamndandanda, imodzi patebulo la manja awiri; Dinani mabatani aliwonse oyimitsa mwadzidzidzi ndipo atolankhani ayimitsa pomwepo. Udindo wa batani loyimitsa mwadzidzidzi pamzerewu uli pafupifupi mita 1.2 kuchokera pansi, zomwe zimakwaniritsa zofunikira za ergonomics；

Button Chida chogwirira ntchito chazanja ziwiri: malire okhala ndi manja awiri kutsika ndi 0.2-0.5s;

Protection Chitetezo chazonse: malo osungira amakhala ndi ma hydraulic system oteteza kwambiri kuti awonetsetse kuti atolankhani sangawononge atolankhani ndikufa chifukwa chodzaza kwambiri.

Zimamuchulukira pambuyo ponyamula komwe kumakhala kumapeto kwenikweni, kumangogwiritsa ntchito inchi, kubwerera kubwerera kumtunda wakufa kuti musinthe ndikukakamizidwa, kugwira ntchito.

6. Kukhazikitsa zida

6.1 Gawo lalikulu lazomangamanga

Nambala ya siriyo	Dzina Lachigawo	chitsanzo	Zipangizo, njira zochizira
1	Chimango Machine	Chidutswa choyambira	Zida Q235B
2	Malo ogwirira ntchito	Chidutswa choyambira	Zida Q235B
3	Crankshaft	Chidutswa choyambira	Zipangizo 42CrMo, kuzimitsidwa ndi kutentha Hs42 ± 2⁰
4	nthumwi	Chidutswa choyambira	Zida HT-250
5	Kutsetsereka	Chidutswa choyambira	Zida HT-250
6	Cylinder	Chidutswa choyambira	Zipangizo 45
7	Zida za nyongolotsi	Chidutswa choyambira	Zida ZQSn10-1 Tin phosphor bronze
8	Nyongolotsi	Chidutswa choyambira	Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 2⁰
9	ulalo	Chidutswa choyambira	Zipangizo QT-500 Blunting chithandizo
10	Mutu wa Sawtooth	Chidutswa choyambira	Zipangizo 40Cr, kuzimitsidwa ndi mtima Hs40 ± 2⁰
11	Kuwongolera koyenda	Chidutswa choyambira	Zipangizo HT-250, Kutseketsa kwapamwamba kwambiri madigiri hrc45 pamwambapa
12	Mkuwa (wamanja wamkuwa)	Chidutswa choyambira	Zida ZQSn10-1 Tin phosphor bronze

6.2 Main wopanga / mtundu

Nunber	Dzina Lachigawo	Wopanga / mtundu
1	Main galimoto	Nokia
2	Slider kusintha galimoto	SANMEN
3	PLC	Japan Omron
4	Cholumikizira cha AC	France Schneider
5	Kulandirana kwapakatikati	Japan Omron
6	Youma zowalamulira ananyema	Italy OMPI
7	Kawiri vavu solenoid	USA ROSS
8	Matenthedwe kulandirana, cholumikizira wothandiza	France Schneider
9	batani lolamulira	France Schneider
10	Kusefera kwa mpweya	Japan SMC
11	Bambo bambo	Japan SMC
12	Anzanu kuchepetsa valavu	Japan SMC
13	Hayidiroliki zimamuchulukira mpope	Japan, Showa
14	Batani lamanja awiri	Japan Fuji
15	Pampu yamafuta yamagetsi yamagetsi	Becker
16	Kubala kwakukulu	USA Nthawi / TWB
17	Anti-kugwedera phazi	Hengrun
18	mpweya lophimba	France Schneider
19	Pafupipafupi Converter	ZHENGXIAN
20	zenera logwira	Kunlun Tongtai
21	Zisindikizo	Taiwan SOG
22	Kukonzekereratu	Japan Omron
23	Kusintha kwamitundu yambiri	Siemens, Germany
24	Chipangizo chowombera mpweya	USA MAC
25	Kuwala kumawunikira	Puju anatsogolera
26	Maonekedwe olakwika omwe asungidwa	Kulumikizana kudzera mu PLC
27	Chipangizo choteteza zithunzi	Lalen chiyambi cha dzina loyamba

6.3 Chalk, mndandanda wazida zapadera

Nambala	dzina lachinthu	Mtundu wa katundu	Kuchuluka	Sankhula / muyezo
1	Zida zosamalira ndi bokosi lazida	Chalk	1 akonzedwa	muyezo

6.4 Zida zapadera (pazosankha) mndandanda

Nambala	dzina	Mtundu	Sankhula / muyezo
1	2-njira tonnage	Japan Rikenji	Unsankhula
2	Chida chozindikira cholakwika	Japan Rikenji	Unsankhula
3	Chida chodziwitsa pansi chakufa	Japan Rikenji	Unsankhula
4	Rapid nkhungu kusintha chipangizo	Taiwan Fuwei	Unsankhula
5	Makina odyetsa	Taiwan TUOCHENG	Unsankhula
6	Die pedi (mpweya khushoni)	chodzipangira	Unsankhula
7	Kudyetsa gulu	chodzipangira	Unsankhula

STE-Series Makina Kufotokozera Kwamaukadaulo